Unwrap - Masala Pop-Up

 Personalized Chocolate Gifts| Diwali Gift Hampers Online| Cookies Gift Boxes| Snacks Gift Hampers| Wafers Gift Hampers| Occasion Gifts Hampers| Dry Fruits Gift Hampers| Herbal Tea Boxes| Wedding Gift Hampers| Customized Gift Hampers| Unique Gift Hampers| Order Gift Hampers Online 

At Unwrap Happiness, we create confections that blend purity, flavor, and design. With every bite, we aim to deliver a balance of heritage and innovation, ensuring a refined experience that feels both familiar and fresh. From indulgent chocolates to elegant hampers, our creations embody sophisticated simplicity — perfect for sharing, gifting, and celebrating life’s sweetest moments.



Manufacturing Process

1. Dough Preparation

  • Mix flour, starch, salt, leavening agents, and water in a kneader.

  • The dough should be smooth yet firm for extrusion or sheeting.

2. Extrusion / Sheeting

  • The dough is extruded into small shapes (rings, tubes, pops, or pellets) or sheeted and cut into bite-size pieces.

  • Pre-formed shapes are partially dried.

3. Drying (Pellet Formation)

  • If using a pellet-based process, pieces are air-dried or oven-dried to remove moisture (approx. 10–12%).

4. Frying / Roasting

  • Frying method: Deep fry the pellets at ~180°C until puffed and golden.

  • Roasted method (healthier): Puff using hot air in a continuous roaster for a light texture with less oil.

5. De-oiling / Cooling

  • Fried pops are passed through a de-oiling system or allowed to rest on absorbent conveyors to remove excess oil.

6. Seasoning Application

  • The warm pops are tumbled in a rotary flavor drum.

  • A mist of oil or seasoning slurry is sprayed, followed by dry masala powder coating to ensure even adherence.

7. Packaging

  • Once cooled, the seasoned pops are packed in nitrogen-flushed laminated pouches to preserve crispiness and flavor.


Main Ingredients

Base Ingredients

  • Refined Wheat Flour (Maida) or Corn Grits / Rice Flour – forms the base dough.

  • Edible Vegetable Oil – for frying or roasting (palmolein or sunflower oil).

  • Leavening Agents – baking soda or ammonium bicarbonate for puffiness.

  • Salt – enhances base flavor.

Masala Seasoning Mix

A blend of Indian spices to give that signature chatpata zing:

  • Red Chili Powder

  • Cumin Powder

  • Coriander Powder

  • Black Salt

  • Mango Powder (Amchur)

  • Garam Masala

  • Dried Mint or Curry Leaves Powder

  • Sugar (a hint for balance)

  • Citric Acid or Lemon Powder – for tanginess.


Popular Flavor Variants

  1. Classic Masala Masti – signature Indian spices, tangy and spicy.

  2. Chatpata Tangy Tomato – tomato base with a hint of chili and garlic.

  3. Peri Peri Punch – global twist with spicy peri-peri seasoning.

  4. Mint Magic – cooling mint balanced with Indian spice mix.

  5. Cheese Masala Fusion – blend of cheddar and Indian masala.

  6. Lemon Chaatzesty lemon flavor with black salt and chili.

  7. Tandoori Twist – smoky roasted flavor with garam masala and cumin.


Comments

Popular posts from this blog

Unwrap - Double ChocoChip Cookies

Unwrap - Choco Oh Nuts Almonds

Where Flavor Meets Crunch! - Unwrap Chipzy